SPIDER Automation | 1.5mm Waterproof Solder Seal Heat Shrink Butt Splice Connector – 24–26AWG | Compact Solder-Based Wire Termination & Adhesive Sealing – 4 Pieces
Product Overview & Solder Seal Technology
The 1.5mm Solder Seal Heat Shrink Butt Splice Connector is designed for joining compatible fine-gauge electrical wires through an integrated soldering and heat-shrink process. It combines a copper terminal body, tin plating, a solder ring and hot melt adhesive within a polyolefin insulating sleeve. This construction provides an alternative to conventional crimp-style and twist-on wire connectors for suitable electrical termination applications.
During installation, stripped wire ends are inserted into the connector from opposite sides. When heat is applied using a suitable heat gun, the polyolefin tubing contracts around the wires, while the integrated solder ring melts and flows through the exposed conductors. The hot melt adhesive also softens to form a seal around the wire entry points, helping protect the completed connection against moisture and corrosion-related exposure.
Specified for 24–26AWG wires, this connector features a 2:1 shrink ratio and a compact overall length of 26mm. Its white sleeve provides a distinct appearance for connector identification and allows inspection of wire positioning during installation.
The supplied specifications state a solder melting start temperature of 138°C and a minimum full recovery temperature of 160°C. Correct wire preparation and controlled, evenly distributed heat are important for achieving a reliable electrical joint and protective sleeve recovery.
Technical Features & Performance Characteristics
- Integrated Solder Splice: Contains a solder ring that melts when heated and flows through the stripped wire conductors to establish an electrical connection.
- 24–26AWG Wire Compatibility: Designed for compatible fine-gauge wires within the specified 24–26AWG range.
- Compact 1.5mm Connector Size: Intended for smaller wire termination applications where an appropriately sized splice is required.
- 2:1 Heat-Shrink Ratio: The polyolefin sleeve contracts around the wire joint during heating to provide a closer-fitting protective covering.
- Copper Terminal Body: Copper construction forms the conductive terminal section of the solder splice.
- Tin-Plated Finish: The specified tin plating provides the terminal’s plated surface.
- Polyolefin Insulating Tubing: Provides the outer heat-shrink insulation and protective sleeve around the connection.
- Hot Melt Adhesive Lining: Softens during heating to help seal the wire entry points and protect against moisture ingress.
- Solder Melting Start Temperature: The supplied specification states that solder melting starts at 138°C.
- Minimum Full Recovery Temperature: The stated minimum temperature for full recovery is 160°C.
- Shrink Temperature: The supplied specification lists 80°C.
- White Sleeve: Provides a distinct connector colour for identification and inspection during wire positioning.
- 26mm Overall Length: Compact sleeve length for the specified wire termination application.
Performance Advantages
- Crimp-Free Wire Termination: Uses an integrated soldering process, eliminating the need for a separate crimping operation when installed as specified.
- Combined Electrical and Insulation Function: Integrates the solder connection and heat-shrink insulation in a single connector.
- Moisture-Resistant Sealing: Hot melt adhesive helps seal the wire entry points against moisture and environmental exposure.
- Secure Wire Joining: Melted solder flows through the stripped conductors, while the recovered sleeve helps support the completed joint.
- Compact Connection Assembly: The 26mm connector provides an integrated solder-and-seal solution for compatible smaller-gauge wires.
- Easy Connector Identification: The white sleeve provides a distinct colour for identification during wiring and maintenance work.
Industrial, Commercial & Technical Applications
- Automotive Wiring: Suitable for compatible smaller-gauge wire splicing and electrical maintenance applications.
- Marine Electrical Systems: Can be used for suitable marine wiring connections where moisture-resistant sealing is required.
- Aviation Wiring Maintenance: Intended for compatible wiring termination tasks where the connector specifications and applicable aviation requirements permit its use.
- Fine-Wire Harness Assembly: Supports joining compatible smaller-gauge wires during harness construction and repair.
- Electronic Equipment Maintenance: Suitable for selected low-gauge wire repair and replacement applications.
- Robotics and Embedded Systems: Can be used for compatible internal power and signal wiring where the specified wire range is appropriate.
- Industrial Wiring: Suitable for selected electrical wiring and assembly tasks involving compatible conductors.
- Custom Electrical Installations: Provides an integrated solder-and-seal option for suitable fine-wire combinations.
Package Contents
- 4 × 1.5mm Waterproof Solder Seal Heat Shrink Butt Splice Connectors – White
Product Specifications
| Parameter | Specification |
|---|---|
| Product Type | Solder Seal Heat Shrink Butt Splice Connector |
| Connector Size | 1.5mm |
| Allowed Wire Size | 24–26AWG |
| Colour | White |
| Terminal Body | Copper |
| Plating | Tin |
| Tubing Material | Polyolefin |
| Shrink Ratio | 2:1 |
| Overall Length | 26mm |
| Solder Melting Start Temperature | 138°C |
| Minimum Full Recovery Temperature | 160°C |
| Shrink Temperature (as specified) | 80°C |
| Operating Temperature | -55°C to +125°C |
| Individual Connector Weight | Approximately 1g |
| Pack Quantity | 4 Pieces |
| Shipping Weight | 0.02 kg |
| Shipping Dimensions | 5 × 4 × 3 cm |
Installation & Operating Recommendations
- Select the Correct Connector: Confirm that the connector size is suitable for the wire gauge and conductor combination being joined.
- Prepare the Wire Ends: Strip an appropriate length of insulation from each wire without cutting or damaging the conductor strands.
- Insert the Conductors: Insert the stripped wire ends from opposite sides so that the exposed conductors meet within the central solder section.
- Apply Controlled Heat: Use a suitable heat gun and distribute heat evenly around the sleeve. Continue until the solder melts and flows through the exposed conductors and the tubing recovers around the wires.
- Allow the Joint to Cool: Keep the wires steady while the solder solidifies and the adhesive seal sets. Avoid moving or pulling the connection during cooling.
- Inspect the Finished Connection: Check solder flow, wire positioning and sleeve recovery. Verify electrical continuity and insulation before putting the assembly into service.
- Observe Temperature Limits: Avoid excessive heating that could damage the wire insulation, nearby components or connector sleeve.
