SPIDER Automation | 99.96% Pure Nickel Strip for Battery Spot Welding | 0.2mm × 8mm × 100mm
The SPIDER Automation 99.96% Pure Nickel Strip is intended for electrical interconnection work in rechargeable battery-pack manufacturing, assembly and repair. Made from high-purity nickel material as specified, these strips provide conductive metal links for connecting individual battery cells in suitable series, parallel and combined configurations.
Each strip has a 0.2mm thickness and 8mm width, with a pre-cut length of 100mm. This format is suitable for battery-pack layouts that require ready-to-use nickel interconnection pieces without first cutting material from a continuous roll.
Nickel is used in battery interconnection applications for its electrical and mechanical properties. The specified high nickel content and low-resistivity characteristics make this material suitable for compatible battery-pack fabrication processes. It can be joined using an appropriate spot-welding process or soldering method, depending on the assembly design and process requirements.
Technical Features & Material Characteristics
- High-Purity Nickel: Specified nickel content of at least 99.96% for battery interconnection applications.
- Low Electrical Resistivity: Nickel material with low-resistivity characteristics for conductive battery connections.
- 0.2mm Strip Thickness: Provides a defined metal profile for compatible battery-pack fabrication.
- 8mm Strip Width: Suitable for battery layouts requiring narrow interconnection material.
- Pre-Cut Format: Individual strips are supplied in a ready-to-use length for assembly work.
- Spot-Welding Compatibility: Intended for use with compatible battery spot-welding equipment and suitable welding parameters.
- Solderability: Can be soldered using an appropriate soldering process with controlled heat application.
- Pack of 5: Supplied as five individual strips for battery assembly and related projects.
Battery Pack Interconnection & Assembly
Nickel strips are used to establish electrical connections between battery cells during rechargeable battery-pack fabrication. The strips are positioned across the intended cell terminals and joined using a suitable process to create the required electrical path.
The interconnection layout depends on the required battery-pack voltage and capacity. Series arrangements connect cells to increase pack voltage, while parallel arrangements connect cells to increase the available capacity of the cell group. Series-parallel configurations combine both arrangements.
- Series Cell Connections: Used to connect cells in series for the required battery-pack voltage.
- Parallel Cell Connections: Used in compatible layouts to connect cells in parallel.
- Series-Parallel Assemblies: Suitable for custom battery-pack designs combining series and parallel cell groups.
- Battery Terminal Interconnection: Provides metal links between compatible cell terminals during pack fabrication.
Applications
These pure nickel strips are intended for battery-cell interconnection and custom rechargeable battery assembly projects where the material composition and strip dimensions suit the design.
- 18650 Lithium-Ion Battery Packs: For interconnecting compatible 18650 cells during battery-pack assembly.
- Lithium-Ion Battery Fabrication: For custom rechargeable lithium-ion battery configurations.
- Laptop Battery Packs: For suitable cell interconnection work in compatible laptop battery assemblies.
- Power Tool Battery Packs: For battery fabrication projects involving compatible high-discharge cells and suitable interconnection designs.
- Nickel-Metal Hydride Battery Packs: For compatible battery interconnection applications.
- DIY Battery Pack Projects: For custom battery assembly and prototyping.
- Battery Pack Repair: For suitable replacement interconnection work.
- Series Battery Assemblies: For battery layouts requiring series-connected cells.
- Parallel Battery Assemblies: For compatible battery layouts requiring parallel-connected cells.
- Battery Research & Prototyping: For experimental battery-pack construction and interconnection projects.
Package Contents
- 5 × 99.96% Pure Nickel Strips (0.2mm × 8mm × 100mm each)
Note: Battery cells, battery holders, spot-welding equipment and other assembly accessories are not included.
Product Specifications
| Parameter | Specification |
|---|---|
| Product Type | Battery Interconnection Accessory |
| Accessory Type | Welding Strip |
| Material | Pure Nickel |
| Nickel Content | ≥99.96% (specified) |
| Thickness | 0.2mm |
| Width | 8mm |
| Length (Each Strip) | 100mm |
| Quantity | 5 Pieces |
| Supply Format | Pre-Cut Strips |
| Intended Application | Battery Cell Interconnection |
| Welding Application | Compatible Battery Spot Welding |
Connection & Operating Recommendations
For battery-pack fabrication, select the interconnection material according to the electrical requirements, cell arrangement and joining method. Use suitable welding equipment and process settings for the strip dimensions, and ensure that the completed battery assembly is properly insulated and protected.
- Strip Positioning: Arrange each strip over the intended battery terminals according to the electrical connection layout before joining.
- Spot-Welding Process: Use a compatible battery spot welder with pulse energy and electrode pressure appropriate for 0.2mm pure nickel material.
- Soldering Process: Where soldering is appropriate for the assembly, use controlled heat and minimize heating time to limit thermal exposure to the battery cells.
- Current Requirements: Select the strip configuration according to expected current, connection geometry and thermal conditions. No specific current rating is provided for this product.
- Cell Configuration: Follow the intended series or parallel connection design to establish the required pack voltage and capacity.
- Insulation & Protection: Use suitable insulating materials and an appropriate battery protection system as part of the completed battery-pack design.
